Theseus Dual Overdrive Drill Template
Aion FX · 1590BBS
Template details
- Circuit
- Theseus Dual Overdrive
- Vendor
- Aion FX
- Enclosure
- Hammond 1590BBS
- Dimensions
- 117.8 × 92.3 × 38.1 mm
- Layout
- 1590BBS 6-Knob 2-Channel
- Category
- Overdrive
Export formats
- PDF: print at 1:1 scale
- SVG: vector graphic
About this drill template
Drill template for the Aion FX Theseus Dual Overdrive, sized for a Hammond 1590BBS enclosure (117.8 × 92.3 × 38.1 mm). The pre-positioned holes match the PCB's pot footprint exactly, with the footswitch centred below the 6-knob layout. Print at 1:1 scale, tape to the enclosure face, centre-punch, and drill. PCB and parts not included.
Aion FX description: “Based on the Analogman King of Tone, a boutique dual-channel drive pedal made up of two modified Marshall Bluesbreaker circuits in series.”
Drill measurements
Hole centres for the 1590BBS 6-Knob 2-Channel layout. X runs left to right from the centre of the face being drilled. On the enclosure face, Y is measured from the centre, positive towards the top. For holes on a side, Y is the distance down the wall, measured from the face edge. Export the PDF for a 1:1 printable version with a scale check.
| Hole | Face | X (mm) | Y (mm) | Diameter |
|---|---|---|---|---|
| Pot B | Enclosure face | -43.8 | 29 | 7 mm (0.28 in) |
| Pot B | Enclosure face | -14.6 | 29 | 7 mm (0.28 in) |
| Pot A | Enclosure face | 14.6 | 29 | 7 mm (0.28 in) |
| Pot A | Enclosure face | 43.8 | 29 | 7 mm (0.28 in) |
| Pot B | Enclosure face | -43.8 | -0.2 | 7 mm (0.28 in) |
| Pot A | Enclosure face | 43.8 | -0.2 | 7 mm (0.28 in) |
| Footswitch B | Enclosure face | -40.6 | -34.5 | 12 mm (0.47 in) |
| LED B | Enclosure face | -20.9 | -34.5 | 8 mm (0.31 in) |
| LED A | Enclosure face | 21 | -34.5 | 8 mm (0.31 in) |
| Footswitch A | Enclosure face | 40.6 | -34.5 | 12 mm (0.47 in) |
| Output | Top side | -40.6 | 21.5 | 9.5 mm (0.37 in) |
| Loop Return | Top side | -20.3 | 21.5 | 11.2 mm (0.44 in) |
| DC | Top side | 0 | 21.5 | 12 mm (0.47 in) |
| Loop Send | Top side | 20.3 | 21.5 | 11.2 mm (0.44 in) |
| Input | Top side | 40.6 | 21.5 | 9.5 mm (0.37 in) |
Never drilled one before? How to drill a pedal enclosure walks you through the entire process, from punching the centres to the final step drill size.
Print a drill jig for your own build
The editor turns a layout into a jig for the exact enclosure you picked. It fits snugly, so it stays put while you punch and every mark lands where your layout puts it. It marks the side faces as well, so the jacks and the DC socket are covered.
See the drill jig, $29 →